Fully automatic wood - feed -biomass pellet
making machine & tower plants,
Capacity: 1-5 tph
Simplicity Is The Soul Of Efficiency!
Fully Automatic Wood - Feed - Biomass Pellet
Making Machine & Plant with minimal land requirement, Only 2
Operators/shift to run the plant, No Extra Building required and many more
advantages.
BIOMASS RAW MATERIALS
Following raw materials suitable for Pelleting:
Bagasse – Napier Grass - Castor Seed Shell -
Castor Stick - Coconut Wastes - Coffee Husk - Coir Pith - Corn Cobs - Corn
Dental Stick - Cotton Stalk & Shell - Groundnut Shell - Lemon Grass -
Mulberry Stick - Rice husk - Saw Dust - Sugar Cane Leaves - Sun Flower Stalk -
Sweet Sorghum Stalk - Tobacco Waste - Black Wattle - Paddy Straw - Mustard
Shell - Barks Wood - Wheat Straw - Soya Bean Husk - Jute Waste - Cashew Husk -
Palm Husk - Bamboo Dust - Forestry Waste - Mustard Stalk - Wood Chips - Rice
Straw - Tea Waste - Sunflower Stalk – Agro Residue
A containerized compact mobile pellet plant offers several advantages over traditional setups:
Portability: The entire pellet production process is housed within a container, making it easy to transport and relocate as needed, particularly beneficial for mobile farm managers or temporary projects.
Compact Design: The equipment is arranged to optimize space, ensuring efficient use of resources while maintaining production capabilities of 1-2 tons per hour.
Cost-Efficiency: Designed for those with a limited budget, it provides an affordable alternative to large-scale pellet plants without compromising essential features.
Automation: Higher levels of automation in the containerized setup reduce manpower requirements and ensure smooth operation.
Versatility: It can process various biomass materials like wood, sawdust, corn stalks, and straw, offering flexibility in raw material choice and output types (wood pellets or animal feed).
This design is ideal for small-scale production or remote locations where traditional large plants may not be feasible.
A Wood Biomass Tower Pellet Plant is a vertical design that optimizes space, making it ideal for operations with limited land availability. Here's why it stands out:
Space Efficiency: By arranging the pellet production equipment in a tower configuration, it minimizes the land footprint, allowing high production capacity in a compact space.
Vertical Workflow: Raw material handling, drying, pelletizing, and cooling systems are vertically aligned, ensuring efficient use of gravity for material flow, which reduces the need for extensive conveyor systems and additional equipment.
Scalability: Despite the smaller land requirement, a tower pellet plant can still handle significant production volumes, supporting up to 1-2 tons per hour or more depending on the configuration.
Energy Efficiency: The tower design reduces energy consumption by cutting down on long material transport distances between stages, leading to lower operational costs.
Automated Control Systems: Similar to the mobile plant, the tower plant can be equipped with automation to reduce labor needs and improve precision in production processes.
This type of plant is ideal for urban or constrained land environments where traditional horizontal layouts are not feasible but biomass pellet production is still required.
SYS Continuous Biomass Carbonization Facility
Advanced and Sustainable Biomass Conversion Solution
- High Efficiency: Operates continuously with a capacity of 1 to 3 TPH, ensuring uninterrupted production.
- Eco-Friendly: Indirect heating and syngas recycling reduce emissions, making it environmentally sustainable.
- Modular Design: Scalable and easy to install, adaptable to various production scales and biomass types.
- Robust Construction: Built with 304 stainless steel and PLC automation for durability and reliability.
- Multi-Product Output: Produces biochar, wood vinegar, syngas, and tar, adding economic value to biomass processing.
PELLET
MILL FOR MAKING WOOD, FEED AND BIOMASS PELLET
Capacity:
2-5 tph
Ring Die
type design, fresh engineering and design have been combined with the latest
manufacturing technology. The pellet mill are built to operate 24 hours a day
under severe running conditions to match the output requirements, Capacity: 1
Ton per Hour to 5 Ton Per Hour, field research has proven the one-piece cast
gearbox can produce continuously in the most severe condition, our gearboxes
feature pressurized oil lubrication onto helical gears with automatic grease
system.
Our
heavy-duty Pellet Mill can be used for Wood, Feed and Biomass Pellet production
Plant, to produce Wood Pellet, Cattle Feed Pellet, Animal Feed Pellet and
Biomass Pellet for domestic and industrial use a fuel.
Dual
Track Ring Die for Pellet Mill
The Dual Track Ring Die is an advanced innovation in pellet mill technology, designed to optimize energy efficiency and production output. With its dual independent roller system, it ensures a single, long push per die revolution, significantly reducing power consumption compared to traditional systems. This breakthrough technology enhances pellet binding, leading to consistent quality and durability.
The ring
die features 43% more area means more life, allowing for increased material
retention and higher pellet output per cycle. This optimized hole
distribution improves production efficiency while reducing operational
fluctuations. Additionally, the Dual Track system extends pellet retention
time, ensuring uniform compression and minimizing variations in pellet size
and density.
Compressed Wood Pallet Press Machine
The Compressed
Wood Pallet Press Machine is a cutting-edge solution for manufacturing
durable, eco-friendly pallets from wood waste and agricultural residues.
Designed for industrial applications, it combines advanced hydraulic systems
and efficient heating technologies to deliver high-quality compressed pallets.
With its compact design and robust construction, the machine ensures
reliability and longevity, even in demanding operational environments.
HAMMER MILL
For Feed, Biomass & Wood Pellet
Plant
TEAR DROP DESIGN
Hammer Mill for the most demanding
applications like Feed, Biomass and Wood Pellet Plant and Grinding industries,
the heavy-duty Tear Drop Hammer mill comes in a variety of sizes and models
that match all particle size-grinding needs.
Tear Drop Hammer Mill built to the
highest standards, the heavy-duty frame is design to minimize vibration and
noise, a robust regrind chamber and pivoting arms type full-access doors, allow
the doors to move out of the way during maintenance of Mill.
Features of Tear Drop Design Hammer
Mill for Feed, Biomass and Wood Pellet Plant:
Dual hammer position - Mill Regrind
chamber - Diamond hammers - Bearing Temperature monitor probes - Vibration
switches - Trap key interlock - Replaceable Abrasion-resistant wear liners for
Mill
Size of Tear Drop Design Hammer Mill
for Feed, Biomass and Wood Pellet Plant - Tear Drop Design:
11.5x38 - 15x38 - 20x38 - 30x38 -
40x38 - 48x38 - 11.5x44 - 15x44 - 20x44 - 30x44 - 40x44 - 48x44 - 15x54 - 20x54
- 30x54 - 40x54 & other custom size Mill also.
AIR
ASPIRATION SYSTEM
The Air Aspiration System is designed to handle a variety of biomass materials
with different densities and shapes. It plays a crucial role in biomass pellet
plants, ensuring efficient material handling and operational effectiveness.
Key Features:
The
system is versatile and capable of handling all types of biomass materials,
providing seamless operation despite variations in shape and density. With a
handling capacity of up to 16,000 M³/hr, it supports large-scale biomass
production.
Fabricated
from superior raw materials, the system features key components like Gear
Boxes, Motors, Belts, and Accessories sourced from reputable suppliers. This
ensures long-term durability and reliable performance, even in the most
demanding biomass environments.
The
rugged and durable design of the system enhances its longevity, allowing for
minimal maintenance and reducing downtime. The system occupies minimal floor
space, optimizing space usage in biomass plants, especially where space is
limited.
The Air
Aspiration System complies with ATEX regulations for hammer mills, ensuring
safety and reducing the risk of system failures in potentially explosive
environments.
Thanks to
its adjustable settings and flexibility, the system can handle various biomass
types, accommodating different moisture levels and particle sizes. This ensures
consistent performance across a wide range of biomass materials, improving
airflow management and material throughput.
Boiler Fuel Feed System (Capacity: Up to 40 Tons Per Hour, for
Biomass Materials):
PelletIndia offers complete boiler fuel feed systems with a capacity of up
to 40 tons per hour, specifically designed for handling various biomass
materials. Our systems are built to ensure efficient and continuous fuel
delivery, optimizing the combustion process in biomass boilers.
The system is compatible with a wide range of biomass materials, including
wood chips, sawdust, rice husk, sugarcane bagasse, Napier grass, coconut
shells, corn cobs, cotton stalk, palm husk, forestry waste, bamboo dust, wheat
straw, and more. These materials are fed into the system using equipment such
as day bins, silos, metering screws, rotary airlock feeders, and pneumatic
injection systems, all designed to manage bulk biomass efficiently.
ROTARY DRUM CHIPPER SHREDDER
FOR WOOD &
BIOMASS CAPACITY 3 TPH TO 45 TPH
The SERVODAY Rotary Drum Chipper Shredder
breaks down the timber logs, biomass residues, Empty Fruit Bunch (EFB), off cuts and wood
waste coming from Saw mills and biomass waste to the required input size, the
Drum fitted with sets of blades that carry out this process, the internal
screens of the Chipper Shredder work to cut each chips to the shape and size as
set with screens, anything larger than the set size cannot pass through the
Rotary Drum Chipper Shredder.
Ribbon
Mixer - Biomass Pellet Plant
Features:
* Suitable
To Handle All Kind Of Biomass Materials With Various Density And Shape.
*
Recommended For Biomass Pellet Plant
*
Fabricated With Superior Quality Raw Materials And Standard Bought Out Items
(Gear Box, Motors, Belts & Accessories) From Reputed Suppliers Only
* Robust
And Sturdy Design
* High
Durability Due To Accurate Design And Robust Construction
* Mixing
Capacity Up To 20 Tph
* Available
In Variety Of Trough And Warm (Flight) Thickness
* The
Ribbon Mixer Is Designed For Consistent, Homogenous Batch Or Continuous
Blending Of Powders And Granules. It’s Performance Varies From Gentle Blending,
To High Intensity Mixing
* To
Provide A Homogenous And ‘Perfect Blend’, A Ribbon Mixing Machine Will Use
High-Shear Choppers, Combined With Impact. This Makes It A Very Popular Choice
Of Mixer, Due To The Wide Range Of Powders And Bulk Solids It Is Capable Of
Handling
* This
Also Allows For Versatile Mixing Capabilities, As Well As Highly Scalable
Mixing, Thereby Creating A More Efficient Process
* Our
Ribbon Mixer Will Process Free-Flowing Material Within A U-Shaped Trough. A
Horizontal Agitator Moves The Material In A Highly-Balanced Axial And Radial
Flow Pattern; Ensuring Mixed Consistency And A High Level Of Precision
Hydraulic Moving floor for Biomass Pellet Process and Boiler Fuel
Feed System
The hydraulic moving floor systems by PelletIndia.com are
equipped with different carrier systems, depending on the task. At any
operating stage, a wheel loader can travel the storage system for filling. The
carriers of the push floor systems move directly on the concrete floor via
steel rails which are encased in concrete. The racks of the push floor are
moved forward and backward via a two-way hydraulic cylinder. Due to the special
construction of the carriers, the material is transported in only one direction
with precise discharge rate.
Biomass Flash & Rotary Dryer
Capacity upto 10ton per hour.
Biomass Flash Dryer, also known as pneumatic drier or sawdust dryer, is an important equipment in the production and processing of wood powder. The Biomass Flash Dryer is a good choice for processing the finished material of low melting point, wood chips(sawdust), wood powder, wood pellet, flour, feed and so on. The fastest speed and best economic benefits can be obtained with the minimum investment, energy consumption, manpower and area by using the Biomass Flash Dryer.
PELLET
COOLER BIOMASS PELLET PLANT
FEATURES:
Efficient cooling for safe, quality products:
The PelletIndia
counter current airflow in direct contact with your fresh pellets effectively
reduces the temperature from 70 to 90 °C to 5 to 10 °C above ambient
temperature
Homogeneous cooling for a consistent quality:
The conical
bottom of the PelletIndia cooler provides for an even distribution of the hot
pellets across the entire cross-section as they enter the cooling chamber. This
ensures a uniform thickness of the product layer, so that homogeneous cooling
can deliver a consistent pellet quality
Reduced pellet breakage and residues:
The unique
product discharge, consisting of air cushions and a vibration motor, allows
your pellets to flow smoothly into the hopper beneath, leaving almost no
residues
PelletIndia Counter current Pellet Cooler
available up to 20 TPH Capacity
The Biomass Pellet and Chips Storage Silo offers a safe, efficient solution for storing wood pellets, chips, and other biomass materials. It is designed to handle a wide range of wood types like pine, oak, and cedar, providing capacities from 1 ton to 1000 tons, making it suitable for various production scales.
Constructed from durable, corrosion-resistant materials such as steel, the silo ensures long-term protection from environmental factors. Proper ventilation and insulation prevent moisture buildup, safeguarding pellet quality during storage.
All of the
Pellet Mill supplied by PelletIndia.com are fully refurbished to a high
standard. Each mill is run in at our factory to ensure we deliver a
high-quality Mill for long lasting pelleting production.
Tonnage
Capacity Based on Materials Characteristics.
SYS 7900
Make: SYS
Type: 7930 -
7932 - 7936
Year: 2012 -
2013 - 2014 - 2016 - 2018
Die
Diameter(mm): 762 - 825 - 915
Die Width
(mm): 94 - 115 - 156 - 180 - 210 - 240 - 275 - 313 - 356
Die Surface
(cm2): 2250 to 10230
Die Speed
(RPM): 150 & 210
Die Linear
Speed (mtr/sec): 5.9 - 6.4 - 7.1 - 8.3 - 9.0 - 10.0
Electric
Motor (kW): 315 - 355 - 400
Capacity: 4
TPH to 15 TPH
Suitable
for: Wood - Biomass - Feed
SYS 7700
Make: SYS
Type: 7722-
7926 - 7930
Year: 2010 -
2011 - 2012 - 2014 - 2016 - 2018
Die
Diameter(mm): 572 - 673 - 762
Die Width
(mm): 60 - 94 - 156 - 180 - 210 - 240
Die Surface
(cm2): 1078 to 5027
Die Speed
(RPM): 150 & 210
Die Linear
Speed (mtr/sec): 4.5 - 5.9 - 5.3 - 6.3 - 7.4
Electric
Motor (kW): 160 - 200
Capacity: 3
TPH to 10 TPH
Suitable
for: Wood - Biomass - Feed
Napier Grass Press Roll (Dewatering)
Technology for dewatering. As
sustainability takes center stage in our energy landscape, efficient biomass
dewatering is paramount. Our innovation promises to redefine this process,
particularly with the versatile and abundant Napier grass.
1. Efficiency Redefined: Our
squeezing press technology boasts unparalleled efficiency in removing moisture
from Napier grass, optimizing the biomass for downstream processes.
2. Robust Design: Engineered for
reliability, the squeezing press system ensures consistent performance even
under demanding operational conditions.
3. Adaptability: Versatility is at
the core of our technology. Whether you're dealing with small-scale operations
or large-scale industrial applications, our system adapts to your unique
requirements.
RDF/SFR/RPF pellets and briquettes are all related
to waste management and renewable energy. While they share some
similarities, they also have distinct characteristics:
RDF:
·
Stands for Refuse Derived Fuel.
·
Made from processed municipal solid waste (MSW) such as
plastic, paper, textiles, and wood.
·
Processed by removing non-combustible materials like metal and glass.
·
Can be compressed into pellets or briquettes for easier handling and
transportation.
·
Used as a fuel source in power plants, cement kilns, and other
industrial applications.
SFR:
·
Stands for Solid Fuel Recovered.
·
Similar to RDF, but with a higher calorific value due
to further processing and separation of combustible materials.
·
Comprises mainly of paper, plastic, and wood waste.
·
Used primarily in industrial boilers and power plants.
RPF:
·
Stands for Refuse Paper Fuel.
·
Specifically made from processed paper waste.
·
Has a higher energy density compared to RDF and SFR.
·
Used in power plants and industrial boilers, often blended with other
fuels.
Pellets and Briquettes:
·
Both are compressed forms of fuel made from various materials, including
RDF, SFR, and RPF.
·
Pellets: Smaller and cylindrical in
shape.
·
Briquettes: Larger and can be various
shapes like cubes or logs.
·
Both offer benefits like improved storage, handling, and burning
efficiency compared to loose waste material.
Biomass briquette crushing and
breaking solutions, one notable technology is the PelletIndia Twin
(Double) Screw Breaker (Crusher). Let me provide you with some insights
about it:
Here are the key features and
benefits of this innovative equipment:
Purpose to install PelletIndia Twin
(Double) Screw Breaker (Crusher) to supply uniform sized material to boiler and
get better efficiency of boiler.
TROMMEL
ROTARY SCREEN
Capacity: 1 TPH to 10 TPH for Wood
Biomass
Application: Designed for the separation of
oversize material and offcuts of woods as well as the separation of oversize
stones and foreign materials.
Features and Specifications
The Automated Napier Grass Feeding System is an advanced solution designed to improve biomass processing efficiency. Featuring a hopper with a special spiral mechanism, it prevents fibrous biomass like Napier Grass from clogging or settling, ensuring smooth and continuous feeding into biomass pellet plants. With a capacity of up to 10 tons per hour, it reduces manual labor while increasing productivity. Equipped with advanced automation technology, sensors regulate the material flow, minimizing blockages. Built from durable materials like stainless or mild steel, it offers long-lasting performance and requires minimal maintenance, making it ideal for large-scale biomass production operations.