Ring Die type design, fresh engineering and design have been combined with the latest manufacturing technology. The pellet mills are built to operate 24 hours a day under severe running conditions to match the output requirements.
Capacity: 1 Ton per Hour to 5 Ton per Hour
Field research has proven that the one-piece cast gearbox can produce continuously in the most severe conditions. Our gearboxes feature pressurized oil lubrication onto helical gears with automatic grease system.
Our heavy-duty Pellet Mills can be used for Wood, Feed and Biomass Pellet production Plants, to produce Wood Pellets, Cattle Feed Pellets, Animal Feed Pellets and Biomass Pellets for domestic and as a fuel for industrial use.
Pellet Mill (5 Ton per Hour)
For Feed, Biomass & Wood Pellet Plant
TEAR DROP DESIGN
Hammer Mill for the most demanding applications like Feed, Biomass and Wood Pellet Plant and Grinding industries, the heavy-duty Tear Drop Hammer mill comes in a variety of sizes and models that match all particle size-grinding needs.
Tear Drop Hammer Mill built to the highest standards, the heavy duty frame is design to minimize vibration and noise, a robust regrind chamber and pivoting arms type full-access doors, allow the doors to move out of the way during maintenance of Mill.
Hammer Mill
Also known as pneumatic drier or sawdust dryer, is an important equipment in the production and processing of wood powder. The Biomass Flash Dryer is a good choice for processing the finished material of low melting point, wood chips (sawdust), wood powder, wood pellet, flour, feed and so on. The fastest speed and best economic benefits can be obtained with the minimum investment, energy consumption, manpower and area by using the Biomass Flash Dryer.
Features of Biomass Flash Dryer:
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Large drying intensity of the Biomass Flash Dryer: Because of the high air velocity, materials are dispersed well in the gas phase and the whole surface of the material is the effective area of drying, therefore, the dry area is greatly increased. At the same time, due to the effect of dispersing and stirring when drying the material, so that the surface of gasification is constantly updated, thus the heat transfer process of drying is larger.
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Short drying time of the Biomass Flash Dryer: The contact time of material and air is quite short. The drying time is usually 0.5 to 5 seconds. Overheating or decomposition will not cause for heat-sensitive or low melting point materials and affect its quality.
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High thermal efficiency of the Biomass Flash Dryer: Materials and gas are co-current in the air drying. Both the material temperature and air temperature can reach a reasonable state from the beginning to the end with short drying time, therefore, higher drying temperature can be achieved.
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The Biomass Flash Dryer is featured with wide application, high productivity, large precipitation, simple structure, less occupied area, low investment and maintenance cost.
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The hot air source of the Biomass Flash Dryer: fuel stove, gas stove, coal stove, steam heat exchanger.
Flash Dryer (4 Ton per Hour)
Efficient cooling for safe, quality products:
The PelletIndia counter current airflow in direct contact with your fresh pellets effectively reduces the temperature from 70 to 90 °C to 5 to 10 °C above ambient temperature
Homogeneous cooling for a consistent quality:
The conical bottom of the PelletIndia cooler provides for an even distribution of the hot pellets across the entire cross-section as they enter the cooling chamber. This ensures a uniform thickness of the product layer, so that homogeneous cooling can deliver a consistent pellet quality.
Reduced pellet breakage and residues:
The unique product discharge, consisting of air cushions and a vibration motor, allows your pellets to flow smoothly into the hopper beneath, leaving almost no residues.
Available capacity up to 20 TPH
The hot pellets from the pellet mill enter the pellet cooler bin through the inlet rotary valve. The pellets are being cooled in the bin by air flow, which enters the bin through the discharge gate and leaves the bin through the air outlet.
Pellet Cooler (5 Ton per Hour)
Suitable to handle all kind of Biomass Materials with various density and shape.
Recommended for Biomass Pellet Plant.
Fabricated with superior quality raw materials and standard bought out items (Gear Box, Motors, Belts & Accessories) from reputed suppliers only.
Robust and sturdy design.
High durability due to accurate design and robust construction.
Mixing capacity up to 20 TPH
Available in variety of trough and warm (flight) thickness.
The Ribbon Mixer is designed for consistent, homogenous batch or continuous blending of powders and granules. It’s performance varies from gentle blending, to high intensity mixing.
Ribbon Mixer (5 Ton per Hour)
Suitable to handle all kind of Biomass Materials with various density and shape.
Recommended for Biomass Pellet Plant.
Fabricated with superior quality raw materials and standard bought out items (Gear Box, Motors, Belts & Accessories) from reputed suppliers only.
Robust and sturdy design.
High durability due to accurate design and robust construction.
Handling capacity up to 16000 m3/hr
The solutions are adopted according to the ATEX rules for Hammer Mills.
Occupies minimum space thereby optimizing space utilization.
The system's adjustable settings and flexibility accommodate variations in biomass types, including differences in moisture content and particle size, allowing for consistent performance across diverse materials.
The air aspiration system plays a crucial role in optimizing the entire biomass processing line, promoting efficiency, quality, and compliance with industry standards.
Air Aspiration System (For 5 Ton per Hour Plant)
Storage Silo for Wood, Feed & Biomass Pellet Production Plant.
Provides a safe, efficient material handling solution for wood pellet and feed industry.
We design and supply silos with flexibility to comply with varying specification for the safe storage of wood pellets.
Capacity starts from 1.0 Tone to 1000 Tones
A bulk silo for biomass and biomass pellets is a storage structure designed to store and handle large quantities of biomass material, particularly biomass pellets.
Here are some key features and considerations for a bulk silo in the context of biomass and biomass pellets:
Material of Construction:
Silos are commonly constructed using materials such as steel or concrete. The material chosen should be durable, corrosion-resistant, and suitable for outdoor use to protect the stored biomass from environmental factors.
Design for Pellet Storage:
The silo design should take into account the characteristics of biomass pellets, which can be sensitive to moisture and temperature. Adequate ventilation and insulation measures may be incorporated to maintain pellet quality.
Storage Capacity:
The storage capacity of the silo should be tailored to the facility's requirements. Silos can range in size from smaller capacities for localized use to large-scale silos for industrial biomass processing facilities.
Aeration and Ventilation:
Proper aeration and ventilation systems are crucial to prevent condensation, mold growth, and degradation of the biomass pellets. Adequate airflow helps maintain consistent pellet quality during storage.
Pellet Bulk Storage Silo (8 Ton Capacity)
A Boiler Fuel Feed System plays a crucial role in delivering the necessary fuel to the boiler for combustion.
The efficiency and reliability of the fuel feed system are essential for optimal boiler performance.
Here are some advantages associated with well-designed and well-maintained boiler fuel feed systems:
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Steady and Controlled Fuel Supply
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Optimized Combustion
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Improved Boiler Efficiency
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Reduced Fuel Waste
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Automated Operation
The advantages of a boiler fuel feed system contribute to the overall reliability, efficiency, and safety of boiler operations.
Regular inspection, maintenance, and adherence to best practices are crucial for ensuring the continued effectiveness of the fuel feed system.
Boiler Fuel Feeding System (20 Ton per Hour)
Mobile Pellet Plant
Capacity: 1-2 TPH
Raw Materials: Wood, sawdust, corn stalk, straw and other biomass materials.
Application: Wood Fuel Pellets and Animal Feed Pellets.
Commended User: MOBILE farm managers or someone who has requirement on capacity 1-2 TPH.
Why Choose MOBILE Pellet Plant?
MOBILE pellet plant refers to the complete pellet plant and has capacity of 1-2 TPH.
As for the application, MOBILE pellet plant is used to make wood pellets or animal feed pellets. Generally, MOBILE pellet mill is the main equipment of MOBILE pellet plant, MOBILE ring die pellet mill available.
Compared to Mobile Pellet Mill:
As well all know, MOBILE pellet mill is an ideal choice for home use.
When do you choose MOBILE pellet plant instead of MOBILE pellet mill?
If you just need a pellet machine for making full use of daily wastes and make biomass pellet for home use, MOBILE pellet mill will be more suitable. However, MOBILE pellet plant is designed for ones who have requirement on building a pelletizing plant with capacity 1-2 tph, or MOBILE pellet making factories on a tiny budget.
Compared to Mobile Pellet Plant:
Mobile pellet plant is designed for pellet production with the delicate structure design. The necessary processing equipment is arranged in one piece of complete plant. Mobile pellet plant is more suitable for who has high requirement on automation. MOBILE pellet plant is more flexible to group different equipment according to unique needs.
Compared to Complete Pellet Plant:
The main difference between MOBILE pellet plant and large-scale (conventional) pellet plant is the capacity. Complete pellet plant’s capacity reach 1-2 ton, it is applicable for large-scale pelletizing factory. However, MOBILE pellet plant is used to MOBILE-scale pellet production.
Mobile Biomass Plant (2 Ton per Hour)
Hydraulic Moving floor for Biomass Pellet Process and Boiler Feed System.
The hydraulic moving floor systems by PelletIndia.com are equipped with different carrier systems, depending on the task. At any operating stage, a wheel loader can travel the storage system for filling. The carriers of the push floor systems move directly on the concrete floor via steel rails which are encased in concrete. The racks of the push floor are moved forward and backward via a two-way hydraulic cylinder. Due to the special construction of the carriers, the material is transported in only one direction with precise discharge rate.
Hydraulic Moving Floor (20 Ton per Hour)
Rotary Drum Chipper Shredder for Wood & Biomass
Capacity 3 TPH to 45 TPH
The SERVODAY Rotary Drum Chipper Shredder breaks down the timber logs, biomass residues, Empty Fruit Bunch (EFB), off cuts and wood waste coming from Saw mills and biomass waste to the required input size.
The Drum fitted with sets of blades that carry out this process. The internal screens of the Chipper Shredder works to cut each chips to the shape and size as set with screens. Anything larger than the set size cannot pass through the Rotary Drum Chipper Shredder.
PelletIndia Rotary Drum Chipper Shredder are suitable for producing high quality chips from round wood, waste wood, slabs, trimmings, edges, veneer residuals, sleepers, wooden poles, biomass residue, EFB etc.
Biomass Drum Chipper (45 Ton per Hour)
Fully Automatic Wood - Feed - Biomass Pellet Making Machines & Tower Plants.
Available capacity from 1 TPH to 2 TPH.
Simplicity Is The Soul Of Efficiency!
Fully Automatic Wood - Feed - Biomass Pellet Making Machine & Plant with minimal land requirement, only 2 operators/shift to run the plant, no extra building required and many more advantages.
Biomass Raw Materials
Following raw materials are suitable for pellet making:
Bagasse • Castor Seed Shell • Castor Stick • Coconut Wastes • Coffee Husk • Coir Pith • Corn Cobs • Corn Dental Stick • Cotton Stalk & Shell • Groundnut Shell • Lemon Grass • Mulberry Stick • Rice husk • Saw Dust • Sugar Cane Leaves • Sun Flower Stalk • Sweet Sorghum Stalk • Tobacco Waste • Black Wattle • Paddy Straw • Mustard Shell • Barks Wood • Wheat Straw • Soya Bean Husk • Jute Waste • Cashew Husk • Palm Husk • Bamboo Dust • Napier Grass • Forestry Waste • Mustard Stalk • Wood Chips • Rice Straw • Tea Waste • Sunflower Stalk • Agro Residue.
Biomass Pellet Tower Plant (2 Ton per Hour)
All of the Pellet Mills supplied by PelletIndia are fully refurbished to a high standard.
Each mill is tested by running it at our factory to ensure, we deliver a high-quality mill for a long lasting pelleting production.
Tonnage capacity depends on material's characteristics.
SYS 7900
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Make: SYS
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Type: 7930 - 7932 - 7936
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Year: 2012 - 2013 - 2014 - 2016 - 2018
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Die Diameter (mm): 762 - 825 - 915
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Die Width (mm): 94 - 115 - 156 - 180 - 210 - 240 - 275 - 313 - 356
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Die Surface (cm2): 2250 to 10230
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Die Speed (RPM): 150 & 210
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Die Linear Speed (m/sec): 5.9 - 6.4 - 7.1 - 8.3 - 9.0 - 10.0
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Electric Motor (kW): 315 - 355 - 400
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Capacity: 4 TPH to 15 TPH
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Suitable for: Wood - Biomass - Feed
SYS Refurbished Pellet Mill
Technology for dewatering.
As sustainability takes center stage in our energy landscape, efficient biomass dewatering is paramount. Our innovation promises to redefine this process, particularly with the versatile and abundant Napier grass.
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Efficiency Redefined: Our dewatering technology boasts unparalleled efficiency in removing moisture from Napier grass, optimizing the biomass for downstream processes.
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Robust Design: Engineered for reliability, the Dewatering system ensures consistent performance even under demanding operational conditions.
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Adaptability: Versatility is at the core of our technology. Whether you're dealing with small-scale operations or large-scale industrial applications, our system adapts to your unique requirements.
Napier Grass Dewatering Press
What is RDF?
RDF stands for Refuse Derived Fuel.
Made from processed municipal solid waste (MSW) such as plastic, paper, textiles, and wood.
Processed by removing non-combustible materials like metal and glass.
Can be compressed into pellets or briquettes for easier handling and transportation.
Used as a fuel source in power plants, cement kilns, and other industrial applications.
Ring Die Pellet Mill for RDF Pellet Making
Ring die pellet machine is one of the most stable pellet machines with a large capacity. If you have hundreds of tons of raw materials supplied everyday, this machine would be a good choice.
The output of a single machine is 2,000 kg/h - 5,000 kg/h, best choice for large-scale industrial pellet production.
The compression ratio is adjustable and customization available.
Modular mold, patent enlarged press roller, easy to maintain.
24 hours continuous operation.
No binder needed; environment friendly.
The maximum material size can reach 40 mm, saving the crushing pre-treatment cost.
RDF Fuel Pellets
PelletIndia making robust design:
Exceptional Abrasion Resistance
The PelletIndia Twin (Double) Screw Breaker (Crusher) represents a paradigm in biomass processing technology. It’s specifically designed for biomass briquette crushing, offering exceptional abrasion resistance in diverse applications.
This equipment utilizes advanced materials such as Make: Sumihard, Hardox, FORA Abrazo, 400 and 500 Grade plates, engineered to withstand wear and tear.
The incorporation of hard surfacing techniques, which involve precision welding of wear-resistant alloys to flight surfaces, ensures prolonged durability and performance.
Optimized Flight Design
Specifically designed for biomass briquette crushing, the equipment’s flight design minimizes wear impact.
By optimizing the processing of abrasive bulk materials, it enhances material processing capabilities.
Reduced Maintenance Frequency
The robust system not only improves material processing but also reduces the need for frequent maintenance.
This cost-effective and sustainable solution benefits biomass industries by minimizing downtime and maintenance costs.
Dual Screw Biomass Briquette Crusher - Breaker
Trommel Rotary Screen for Wood, Biomass.
Capacity: 1 TPH to 10 TPH
Designed for the separation of oversize material and offcuts of woods as well as the separation of oversize stones and foreign materials.
Features and Specifications:
Design
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Heavy Duty Structural Steel Main Frame: Provides a robust framework to support the screen basket and drive mechanism, ensuring durability and longevity.
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Sub-frame Assemblies: Additional support to maintain structural integrity and reliability under heavy loads.
Functionality
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Loading Hopper: Raw material is discharged into the loading hopper.
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Screening Process: As the screen drum rotates, materials are screened. The finished materials pass through the screen and fall into the discharge hopper.
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Discharge Mechanism: Finished materials are conveyed to the Moving Floor by a Belt Conveyor.
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Handling Oversized Materials: Larger and oversized materials flow forward along the direction of the slop and are stacked for manual handling.
Operation Flow
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Raw Material Discharge: Raw materials are discharged into the loading hopper.
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Screen Drum Rotation: The screen drum rotates, causing the materials to be screened.
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Finished Materials: These pass through the screen and fall into the discharge hopper.
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Oversized Materials: These flow forward along the slop direction and are manually handled.
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Conveyance: Finished materials are conveyed to the Moving Floor by the Belt Conveyor for further processing or storage.
Key Advantages
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Efficient Screening: Capable of handling materials ranging from 1 TPH to 10 TPH, ensuring flexibility for various biomass processing needs.
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Robust Construction: The heavy-duty design ensures long-lasting performance and reliability.
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Easy Handling of Oversized Materials: The system effectively separates oversized materials, simplifying the manual handling process.
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Versatile Applications: Ideal for wood biomass processing, including the separation of wood offcuts, stones, and other foreign materials.
Trommel Rotary Screen
Our Specialties
Turning Your Ideas into Reality
Our Products and Services
At Servoday Plants & Equipments Limited, we provide a comprehensive range of plants and machinery on a turnkey basis. Our expertise covers every stage of the process, from design, layout planning, fabrication, erection, and testing, to commissioning and training. We cater to various industries, including steel, power, agriculture, and chemical sectors, ensuring end-to-end solutions.
Specialized Machinery Offerings
Our product line includes high-pressure vessels, condensers, storage tanks, belt conveyors, screw conveyors, elevators, and steel structures. Additionally, we offer advanced equipment like tube mills, cut-to-length lines, slitting lines, weldmesh lines, and specialized grabs, including radio remote control, four-rope, electro-hydraulic orange peel, and timber log grabs, to meet diverse industry needs.
Wood Biomass and LPG Solutions
In the renewable energy sector, we specialize in wood biomass pellet-making plants and wood biomass torrefaction plant machinery. For the LPG industry, we provide solutions such as LPG tanks and industrial/residential LPG distribution systems, catering to energy-efficient needs across residential and industrial applications.
Visit Our Website for More Information
For more detailed information about our products, projects, and principal company, please visit our website: www.servoday.in. We pride ourselves on delivering high-quality, tailor-made machinery solutions for various industries globally.
Biomass Machinery
