Dual Track Ring Die

Dual track ring die for biomass

The Dual Track Ring Die is an advanced innovation in pellet mill technology, designed to optimize energy efficiency and production output. With its dual independent roller system, it ensures a single, long push per die revolution, significantly reducing power consumption compared to traditional systems. This breakthrough technology enhances pellet binding, leading to consistent quality and durability.

The ring die features 43% more area means more life, allowing for increased material retention and higher pellet output per cycle. This optimized hole distribution improves production efficiency while reducing operational fluctuations. Additionally, the Dual Track system extends pellet retention time, ensuring uniform compression and minimizing variations in pellet size and density.

By utilizing less force during compression, the Dual Track design reduces wear and tear on dies and rollers, leading to lower maintenance costs. It also contributes to longer equipment lifespan, making it a cost-effective solution for pellet mill operators. The adaptable nature of this system allows for easy integration into both new and existing PelletIndia machines.

This technology is ideal for biomass processing, offering an eco-friendly, energy-efficient, and high-output solution. It is designed for wood sawdust, agricultural residues, and biomass waste, ensuring maximum material utilization while maintaining industry standards for quality and sustainability.

Capacity;

Dual Track Ring Die: ~700 operational hours, ~1400 tons processed, MOC: x46cr13

Dual Track Rollers: ~300 operational hours, ~600 tons processed, MOC: HC Steel.

Bearings: ~450 operational hours, ~900 tons processed

Uses;

The Dual Track Ring Die is used in biomass pellet mills to process materials such as wood waste, agricultural residues, and carbon-based materials, converting them into high-quality, energy-dense pellets.

Advantages;

Higher Efficiency: Reduces energy consumption (kWh per ton)

Consistent Output: Ensures uniform pellet size and density

Low Maintenance: Reduces wear on rollers and die, extending lifespan