Setting up a biomass pellet plant involves a series of processes to convert raw biomass into uniform, high-density pellets used for fuel, heating, or industrial energy. Below is a detailed breakdown of essential machinery required, along with how PelletIndia, a division of Servoday Plants & Equipments Limited, can support you throughout the journey.

---

🔧 Essential Machinery for a Biomass Pellet Plant

1. 🌾 Raw Material Handling Equipment

• Hydraulic Moving Floor / Belt Conveyor / Screw Conveyor
  For smooth transportation of raw materials like wood chips, Napier grass, rice husk, etc., to the initial processing units.
• Feeding Hopper with Level Sensors
  Ensures regulated and controlled feeding to prevent blockages.

---

2. 💧 Dewatering System (For Wet Biomass like Napier Grass)

• Napier Grass Press Roll / Squeezer
  Removes up to 30–35% moisture before drying. Reduces drying energy load.

---

3. 🔥 Drying System

• Flash Dryer or Rotary Dryer
  Essential to reduce the moisture content of raw material to below 12–15% for pelletizing.
  • Flash Dryer: Suitable for finely ground material.
  • Rotary Dryer: Suitable for bulky or fibrous materials.

---

4. 🔩 Grinding System

• Tear Drop Hammer Mill with Pneumatic Vacuum System
  Converts dried biomass into a uniform powder, increasing surface area for pellet binding.

---

5. 🧲 Magnetic Separator

• Removes iron and metal particles to protect downstream equipment, especially the pellet mill.

---

6. 🔁 Mixing and Conditioning

• Ribbon Mixer
  Homogenizes the powdered material and prepares it for uniform pelletizing.
• Dosing Feeder System
  Precisely feeds material into the pellet mill, ensuring consistent pellet quality.

---

7. ⚙️ Pelletizing Unit

• Ring Die Pellet Mill (2–5 TPH capacity)
  The heart of the plant. Compresses material into high-density pellets. Features include:
  • Gear-driven transmission
  • Pressurized lubrication
  • Automatic grease system

---

8. 🌬️ Cooling System

• Counterflow Pellet Cooler
  Reduces pellet temperature from ~90°C to near ambient, increasing durability and shelf life.

---

9. 🧹 Screening System

• Vibrating Sieve
  Removes fines and broken pellets, recirculating them for reprocessing.

---

10. 🏷️ Packaging and Storage

• Jumbo Bag Filling Station / Automatic Bagger
  For bulk packaging.
• Silo Storage System
  For larger storage and feeding into boilers or for transport.

---

11. 🎛️ Control Panel & Automation

• PLC-Based Centralized Control System
  For automated operations, real-time monitoring, and fault detection. Improves productivity and reduces manpower needs.

---

🚀 How PelletIndia Can Help You at Every Step

🔹 Consultation & Feasibility Analysis

• Evaluate biomass availability, land, and financial feasibility.
• Recommend the most suitable plant layout (stationary, mobile, tower-type, or containerized).

🔹 Customized Plant Design

• 3D process flow design tailored to your raw material and capacity (1–10 TPH or more).
• Full integration of dewatering, drying, grinding, and pelletizing.

🔹 In-House Manufacturing

• All critical equipment is designed and built by Servoday Plants & Equipments Limited, ensuring quality and compatibility.

🔹 Installation & Commissioning

• On-site supervision and complete installation support.
• Trial runs and operator training.

🔹 After-Sales Support

• Spare parts availability.
• Remote diagnostics and troubleshooting.
• Technical support for plant optimization.

🔹 Turnkey Project Delivery

• From concept to commissioning, we offer complete "Plug & Play" solutions.

---

📞 Contact Us

PelletIndia.com – A division of Servoday Plants & Equipments Limited
📍 Jamnagar, Gujarat, India
📞 +91 9427210483 | +91 9427210484
📧 [email protected]
🌐 www.PelletIndia.com
👤 Contact Person: Sanjay Masuria
📲 WhatsApp: +91 9427210483

---

---

---